热处理对熔覆涂层缺陷抑制效果研究现状及发展趋势

Research status and development trends of heat treatment on defect inhibition in cladding coatings

  • 摘要: 激光熔覆技术作为先进的表面强化与修复技术,在航空航天、机械制造和矿山开采等领域得到广泛应用。然而,熔覆过程中急热急冷的热力学特性易导致涂层产生裂纹、气孔、残余应力和成分偏析等缺陷,严重影响涂层的成形质量与服役寿命。热处理作为调控熔覆涂层组织与性能的关键手段,包括熔覆前的基体预热和熔覆后的热处理工艺,能够有效抑制缺陷产生、优化微观结构、提升综合性能。文章系统综述了熔覆前基体预热和熔覆后热处理工艺在涂层缺陷调控中的应用效果,分析了热处理工艺的技术特点与缺陷改善作用,并展望了热处理技术在熔覆涂层缺陷抑制领域的未来发展趋势,为高性能熔覆涂层的制备与应用提供理论参考和技术支撑。

     

    Abstract: Laser cladding technology, as an advanced surface strengthening and repair technique, has been widely applied in aerospace, mechanical manufacturing, mining, and other fields. However, the rapid heating and cooling thermal characteristics during the cladding process can easily lead to defects such as cracks, pores, residual stresses, and compositional segregation in the coating, severely affecting its forming quality and service life. Heat treatment, as a key method for regulating the microstructure and properties of cladding coatings, including preheating of the substrate before cladding and post-cladding heat treatment processes, can effectively inhibit defect formation, optimize microstructure, and enhance overall performance. This paper systematically reviews the application effects of substrate preheating before cladding and post-cladding heat treatment processes in defect control, analyzes the technical characteristics and defect mitigation roles of heat treatment, and looks forward to the future development trends of heat treatment technology in the field of defect suppression for cladding coatings. It aims to provide theoretical reference and technical support for the preparation and application of high-performance cladding coatings.

     

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