高速液体静压电主轴油膜温度场特性及其对轴向回转精度的影响研究

Study on oil film temperature field characteristics of high-speed hydrostatic spindle and its influence on axial rotational accuracy

  • 摘要: 针对高速液体静压电主轴运行过程中油膜粘性生热导致温度场非均匀分布,并对主轴热稳定性与轴向回转精度产生影响的问题,开展油膜温度场分布特性及其对主轴轴向精度影响的研究。基于流体润滑理论与能量守恒方程,建立考虑润滑油黏温特性的热–流耦合数值模型,对高速工况下油膜温度场进行数值求解。结果表明,油膜温度沿轴向呈现典型的非均匀分布特征。在此基础上,通过温升试验对油膜温度场仿真模型进行验证,并结合热结构耦合分析与主轴轴向回转精度试验,讨论油膜温度场非均匀分布对主轴热变形及轴向回转精度的影响。结果表明,仿真与试验温度分布趋势一致,不同转速工况下油膜最高温度的相对误差均小于5%,其中最大相对误差为4.2%。油膜温度非均匀性将引起主轴差异化热膨胀,是影响轴向回转精度的重要因素。研究结果可为高速液体静压电主轴热设计与精度控制提供参考。

     

    Abstract: To address the issue that viscous heating of the oil film during the operation of high-speed hydrostatic motorized spindles leads to a non-uniform temperature field and affects thermal stability and axial rotational accuracy, the distribution characteristics of the oil film temperature field and its influence on axial accuracy were investigated. Based on fluid lubrication theory and the energy conservation equation, a thermal–fluid coupled numerical model incorporating the viscosity–temperature characteristics of the lubricating oil is established to numerically solve the oil film temperature field under high-speed operating conditions. The results reveal a distinct non-uniform axial distribution of the oil film temperature. On this basis, the oil film temperature field model is validated through temperature rise experiments. Combined with thermo-structural coupling analysis and axial rotational accuracy tests, the influence of the non-uniform oil film temperature field on spindle thermal deformation and axial rotational accuracy is further discussed. The simulated results agree well with the experimental results, and the relative errors between the simulated and experimental maximum oil film temperatures are all below 5%, with a maximum relative error of 4.2%. The non-uniformity of the oil film temperature can induce differential thermal deformation of the spindle and change the bearing support state, thereby affecting the axial rotational accuracy of the spindle. The findings provide valuable references for the thermal design and precision control of high-speed hydrostatic motorized spindles.

     

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