董辉, 高常青, 曲爱涛, 赵云, 杨波. 基于TRIZ的海底电缆反应力锥切削装置设计方案研究与改进[J]. 制造技术与机床, 2022, (1): 65-70. DOI: 10.19287/j.cnki.1005-2402.2022.01.012
引用本文: 董辉, 高常青, 曲爱涛, 赵云, 杨波. 基于TRIZ的海底电缆反应力锥切削装置设计方案研究与改进[J]. 制造技术与机床, 2022, (1): 65-70. DOI: 10.19287/j.cnki.1005-2402.2022.01.012
DONG Hui, GAO Changqing, QU Aitao, ZHAO Yun, YANG Bo. Research and improvement of the design scheme of the anti-stress cone cutting device for submarine cable based on TRIZ[J]. Manufacturing Technology & Machine Tool, 2022, (1): 65-70. DOI: 10.19287/j.cnki.1005-2402.2022.01.012
Citation: DONG Hui, GAO Changqing, QU Aitao, ZHAO Yun, YANG Bo. Research and improvement of the design scheme of the anti-stress cone cutting device for submarine cable based on TRIZ[J]. Manufacturing Technology & Machine Tool, 2022, (1): 65-70. DOI: 10.19287/j.cnki.1005-2402.2022.01.012

基于TRIZ的海底电缆反应力锥切削装置设计方案研究与改进

Research and improvement of the design scheme of the anti-stress cone cutting device for submarine cable based on TRIZ

  • 摘要: 针对目前海底电缆反应力锥切削方式主要是人工切削,效率低且质量差的问题,设计了海底电缆反应力锥切削装置,并做出了试验机。通过进行切削实验,发现了切削时存在切屑四处飞溅,落入装置外、黏着在刀具与齿轮上的现象,影响了切削精度。针对该问题,使用了TRIZ中的物场分析的方法,通过分析系统组件构成、建立功能模型,得到各关键组件之间的相互关系,通过原因分析找到问题发生的根本原因,运用物场分析、标准解应用等得到结构优化的思路,提出了具体优化方案。通过进行优化前后的对比实验,验证了方案的可行性。

     

    Abstract: Aiming at the low efficiency and poor quality of artificial cutting for anti-stress of submarine cable, a cutting device for the anti-stress cone of submarine cable is designed and a testing machine is made. Through the cutting experiment, it is found that the chip splashes everywhere, falls out of the device and sticks to the tool and gear, which affects the cutting accuracy. Aiming at this problem, using the method of substance-field analysis method in TRIZ, through analyzing the components of the system and establishing the functional model, the relationship between the key components is obtained. Through the reason analysis, the root cause of the problem is found. Through the substance-field analysis and the application of standard solutions, the idea of structure optimization is obtained, and a specific optimization scheme is proposed.Through the comparative experiments before and after optimization, the feasibility of the scheme is verified.

     

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