李乃峥, 孙江宏, 何雪萍, 何宇凡, 高锋. 基于虚拟仿真技术的悬膜中空玻璃装配生产线设计[J]. 制造技术与机床, 2022, (5): 72-76. DOI: 10.19287/j.mtmt.1005-2402.2022.05.012
引用本文: 李乃峥, 孙江宏, 何雪萍, 何宇凡, 高锋. 基于虚拟仿真技术的悬膜中空玻璃装配生产线设计[J]. 制造技术与机床, 2022, (5): 72-76. DOI: 10.19287/j.mtmt.1005-2402.2022.05.012
LI Naizheng, SUN Jianghong, HE Xueping, HE Yufan, GAO Feng. Design of suspended membrane insulating glass assembly line based on virtual simulation technology[J]. Manufacturing Technology & Machine Tool, 2022, (5): 72-76. DOI: 10.19287/j.mtmt.1005-2402.2022.05.012
Citation: LI Naizheng, SUN Jianghong, HE Xueping, HE Yufan, GAO Feng. Design of suspended membrane insulating glass assembly line based on virtual simulation technology[J]. Manufacturing Technology & Machine Tool, 2022, (5): 72-76. DOI: 10.19287/j.mtmt.1005-2402.2022.05.012

基于虚拟仿真技术的悬膜中空玻璃装配生产线设计

Design of suspended membrane insulating glass assembly line based on virtual simulation technology

  • 摘要: 以双悬膜中空玻璃生产线为研究对象,基于虚拟仿真软件平台构建出仿真双悬膜中玻璃生产线方案。首先介绍了基于虚拟仿真技术的生产线设计步骤;其次完成了绷膜焊接机械手设计并根据机械手参数对机器人选型;随后对机器人和整体生产线进行规划,利用仿真软件对流程中各动作进行设置,实现工作空间及运动轨迹分析,证明其合理性;最后给出了整体流程生产节拍计算,通过装配线平衡率可知该生产线满足预期目标。该方案可合理规划配置各生产单元、缩短开发周期和降低设备损坏风险,为实体生产线设计提供依据和验证平台。

     

    Abstract: Taking double suspended film insulating glass production line as the research object, a simulation scheme of glass production line in double suspended film was constructed based on virtual simulation software platform. Firstly, the process of production line design based on virtual simulation technology is introduced. Secondly, the design of the film welding manipulator was completed and the robot was selected according to the parameters of the manipulator. Then the robot and the overall production line planning, using simulation software to set up the process of each action, to achieve the workspace and motion trajectory analysis, to prove its rationality; Finally, the production beat of the whole process is calculated, and the balance rate of the assembly line shows that the production line meets the expected goal. This scheme can reasonably plan and configure each production unit, shorten the development cycle, reduce the risk of equipment damage, and provide a basis and verification platform for the design of entity production line.

     

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