张颖, 于博, 胡月. 回转轴空间六方位转角误差辨识解析与补偿实验分析[J]. 制造技术与机床, 2022, (9): 167-172. DOI: 10.19287/j.mtmt.1005-2402.2022.09.026
引用本文: 张颖, 于博, 胡月. 回转轴空间六方位转角误差辨识解析与补偿实验分析[J]. 制造技术与机床, 2022, (9): 167-172. DOI: 10.19287/j.mtmt.1005-2402.2022.09.026
ZHANG Ying, YU Bo, HU Yue. The analysis and compensation experiment analysis of error identification and compensation of rotary axis in space with six azimuths[J]. Manufacturing Technology & Machine Tool, 2022, (9): 167-172. DOI: 10.19287/j.mtmt.1005-2402.2022.09.026
Citation: ZHANG Ying, YU Bo, HU Yue. The analysis and compensation experiment analysis of error identification and compensation of rotary axis in space with six azimuths[J]. Manufacturing Technology & Machine Tool, 2022, (9): 167-172. DOI: 10.19287/j.mtmt.1005-2402.2022.09.026

回转轴空间六方位转角误差辨识解析与补偿实验分析

The analysis and compensation experiment analysis of error identification and compensation of rotary axis in space with six azimuths

  • 摘要: 调研了影响五轴数控机床加工精度的回转轴空间六方位误差是当前运动轴中急需解决的关键问题,深入探讨了回转轴运动过程中空间六方位误差的具体表现形式,根据空间几何关系采用数学基础理论对回转轴空间六方位误差进行了建模解析,得到了回转轴空间六方位误差的大小及相互影响关系,应用双频激光干涉仪角度检测组件对回转轴进行了滚转误差在线检测与辨识计算,总结了滚转误差的存在特征,提出了适应性补偿方法,建立了滚转误差补偿模型。实验表明,研究的辨识理论及补偿方法有效可行,补偿后滚转误差残差均方差已经降到了2.769×10−2,可满足高精度五轴数控机床的运动需求。

     

    Abstract: The literature investigates that the six-axis spatial error of the rotary axis, which affects the machining accuracy of the five-axis CNC machine tool, is a key problem that needs to be solved urgently in the current motion axis. Mathematical basic theory modeled and analyzed the spatial six-azimuth errors of the rotary axis, obtained the magnitude and mutual influence of the six-azimuth errors of the rotary axis, and applied the dual-frequency laser interferometer angle detection component to carry out the online detection of the rolling errors of the rotary axis. With identification calculation, the existing characteristics of roll error are summarized, an adaptive compensation method is proposed, and a roll error compensation model is established. Experiments show that the researched identification theory and compensation method are effective and feasible. The variance has been reduced to 2.769×10−2, which can meet the motion requirements of high-precision five-axis CNC machine tools.

     

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