基于声音融合特征与OCSVM的机床故障分类诊断

Machine tool fault classification and diagnosis based on sound fusion feature and OCSVM

  • 摘要: 针对数控机床工作中诊断维护困难的问题,提出一种利用声音融合特征搭配一类支持向量机(OCSVM)的故障诊断和SVM故障分类的方法。首先采集不同工作状态下的数控机床运行音频数据,采用梅尔频率倒谱系数(MFCC)和线性预测倒谱系数(LPCC)方法对数据进行多维特征提取,通过PCA降维归一化后融合特征,最后将处理好的特征进行OCSVM检测是否存在故障,并且识别故障类别。研究采集了数控机床正常工作和9类异常故障音作为数据集开展分析。通过实验证明,基于声音特征融合与OCSVM可以实现对数控机床故障的准确诊断,诊断准确率能达到96.1%,通过SVM能对数控机床故障精准分类,分类准确率能达到93.3%。

     

    Abstract: Aiming at the problem of difficult diagnosis and maintenance in CNC machine work, a method of fault diagnosis and SVM fault classification using sound fusion features and one class support vector machine (OCSVM) is proposed. Firstly, the audio data of CNC machine operation under different working conditions are collected. The Mel frequency Cepstral coefficient (MFCC) and linear prediction Cepstral coefficient (LPCC) methods are used to extract multi-dimensional features of the data. After dimension reduction and normalization by PCA, the features are fused. Finally, the processed features are detected by OCSVM to determine whether there is a fault and identify the fault category. The normal operation of the CNC machine and nine types of abnormal fault tones are collected as data sets for analysis. Experiments show that the sound feature fusion and OCSVM can realize the accurate diagnosis of CNC machine faults, and the diagnosis accuracy can reach 96.1%. The CNC machine faults can be accurately classified by SVM, and the classification accuracy can reach 93.3%.

     

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