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金刚石线锯电火花复合切割硬脆半导体的研究进展

张乃军 高玉飞 郭志田

张乃军, 高玉飞, 郭志田. 金刚石线锯电火花复合切割硬脆半导体的研究进展[J]. 制造技术与机床, 2024, (3): 69-75. doi: 10.19287/j.mtmt.1005-2402.2024.03.010
引用本文: 张乃军, 高玉飞, 郭志田. 金刚石线锯电火花复合切割硬脆半导体的研究进展[J]. 制造技术与机床, 2024, (3): 69-75. doi: 10.19287/j.mtmt.1005-2402.2024.03.010
ZHANG Naijun, GAO Yufei, GUO Zhitian. Research progress of diamond wire saw electrical discharge composite sawing of hard-brittle semiconductors[J]. Manufacturing Technology & Machine Tool, 2024, (3): 69-75. doi: 10.19287/j.mtmt.1005-2402.2024.03.010
Citation: ZHANG Naijun, GAO Yufei, GUO Zhitian. Research progress of diamond wire saw electrical discharge composite sawing of hard-brittle semiconductors[J]. Manufacturing Technology & Machine Tool, 2024, (3): 69-75. doi: 10.19287/j.mtmt.1005-2402.2024.03.010

金刚石线锯电火花复合切割硬脆半导体的研究进展

doi: 10.19287/j.mtmt.1005-2402.2024.03.010
基金项目: 国家自然科学基金(51875322);山东省自然科学基金项目(ZR2023ME145)
详细信息
    作者简介:

    张乃军,男,1999年生,硕士研究生,研究方向为晶体线锯切片加工技术。E-mail:zhangnaijun1226@126.com

    通讯作者:

    高玉飞,男,1981年生,博士,副教授,研究方向为晶体线锯切片加工技术。E-mail:yfgao@sdu.edu.cn

  • 中图分类号: TG661

Research progress of diamond wire saw electrical discharge composite sawing of hard-brittle semiconductors

  • 摘要: 太阳能光伏产业和电子工业的迅速发展对使用的晶体硅等硬脆半导体材料的切割提出了更高的要求。为了进一步提高硬脆半导体的切割加工质量和生产效率、降低生产成本,金刚石线锯电火花复合切割技术开始被应用到硬脆半导体的切割中。文章从加工原理、工艺性能和影响因素等方面综述了金刚石线锯电火花复合切割硬脆半导体材料的研究现状,并对后续的发展和研究方向进行了展望。

     

  • 图  1  金刚石线锯电火花复合切割系统示意图(上)[19]和加工原理图(下)[20]

    图  2  P型晶体硅正极性放电等效电路[9]

    图  3  复合切割加工状态[8]

    图  4  连续脉冲信号单个脉冲周期内单颗金刚石磨粒去除材料示意图[19]

    图  5  3种加工方法的切削效率与表面粗糙度对比[10]

    图  6  单晶硅的表面形貌

    图  7  复合切割(上)与金刚石线锯切割(下)在相同锯切量下的线材磨损[16]

    图  8  脉冲开启时间PW和脉冲关闭时间PP对切缝长度的影响[17]

    图  9  脉冲开启时间PW和脉冲关闭时间PP对切缝宽度的影响[17]

    图  10  进给速度对表面损伤层厚度的影响[17]

    图  11  进给速度对切削效率的影响[17]

    图  12  进给速度与线锯速度对材料去除率的影响[19]

    图  13  进给速度与线锯速度对表面粗糙度的影响[19]

    图  14  不同冷却下复合切割的加工精度(平面度)[16]

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    [3] 鲍官培,汪炜,曹祥威. 金刚石线锯电解磨削切割多晶硅片的试验研究[J]. 电加工与模具,2016(6):41-48. doi: 10.3969/j.issn.1009-279X.2016.06.009
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    [8] Zhou W W,Liu Z D,Zhang B,et al. Experimental research on semiconductor shaping by abrasive-spark hybrid machining[J]. The International Journal of Advanced Manufacturing Technology,2018,94:2209-2216. doi: 10.1007/s00170-017-1013-7
    [9] 周威威. 金刚石线锯电火花复合形状切割工艺及弯丝控制研究[D]. 南京:南京航天航空大学,2018.
    [10] Wu X Y,Li S J. Experimental investigations of a hybrid machining combining wire electrical discharge machining (WEDM) and fixed abrasive wire saw[J]. The International Journal of Advanced Manufacturing Technology,2018,95:2613-2623. doi: 10.1007/s00170-017-1357-z
    [11] Wang J,Sun L,Jia Z X. Research on electrochemical discharge-assisted diamond wire cutting of insulating ceramics[J]. The International Journal of Advanced Manufacturing Technology,2017,93:3043-3051. doi: 10.1007/s00170-017-0751-x
    [12] Furutani K,Tomoto M. Performance of wire-sawing of glass assisted by electro-chemical discharge[J]. Key Engineering Materials,2012,523-524:299-304. doi: 10.4028/www.scientific.net/KEM.523-524.299
    [13] Wang J,Fu C,Jia Z X. Cutting of hard and brittle insulating materials using spark discharge-assisted diamond wire sawing[J]. Journal of Materials Processing Technology,2018,252:225-232. doi: 10.1016/j.jmatprotec.2017.09.027
    [14] Qiu J. Fundamental research on machining performance of diamond wire sawing and diamond wire electrical discharge sawing quartz glass[J]. Ceramics International,2022,48:24332-24345. doi: 10.1016/j.ceramint.2022.04.327
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    [18] Qiu J,Lv J Z. Machining accuracy and force characteristic of diamond wire sawing and diamond wire electrical discharge sawing during rip sawing and cross sawing[J]. The International Journal of Advanced Manufacturing Technology,2023,126:697-707.
    [19] 贾祯,李淑娟,麻高领,等. 单晶硅的磨削辅助电火花线切割机理研究[J]. 中国机械工程,2022,33(20):2459-2167.
    [20] Menzies I,Koshy P. Assessment of abrasion-assisted material removal in wire EDM[J]. CIRP Annals-Manufacturing Technology,2008,57:195-198. doi: 10.1016/j.cirp.2008.03.135
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出版历程
  • 录用日期:  2023-11-10
  • 修回日期:  2023-09-01
  • 网络出版日期:  2024-03-04

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