Influence of the grinding process parameters on the SiCp/Althree-dimensional Roughness
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摘要: 以SiCp/Al为代表的金属基复合材料,由于其内部结构的局部不均匀性,传统的二维粗糙度参数指标描述、研究此类材质试件的表面形貌具有局限性,三维粗糙度参数能更全面、细致地反映试件表面特性。文章以三维参数表征SiCp/Al试件表面,采用正交试验将磨削工艺参数与三维参数(Sa、Sq、Ssk、Sku、Sbi、Sci、Svi)之间的关系透明化、数据化,如磨削参数对三维指标的影响权重、多位三维参数的综合指标。试件表面形貌较为复杂,既有砂轮磨粒在较软的铝基体上划过产生的沟槽,也有SiC颗粒被拔出,出现的凹坑,脱落或破碎的SiC微粒随砂轮拖动而产生的划痕;由于磨削热导致铝基体熔化,存在铝基体涂抹现象。表面形貌受磨削参数变化影响较为明显,发现不同的磨削参数对三维表面形貌指标影响的权重不同,揭示了砂轮目数对$ Sa $指标影响最突出,随着砂轮目数增加,权重从34%开始减小到13%,主轴转速、进给速度和磨削深度开始成为显著影响因素,均从最初22%的权重逐渐增加到29%。三维参数综合评价指标对应的最优磨削加工参数组合是Am为320 目, Vs为4 000 r/min, Vf为20 mm/min,ap为20 μm。Abstract: Due to the local inhomogeneity of the internal structure of metal matrix composites represented by SiCp/Al, the traditional two-dimensional roughness parameter index is limited to describe and study the surface topography of the specimens of such materials, while the three-dimensional roughness parameter can reflect the surface characteristics of the specimens in a more comprehensive and detailed way. In this paper, $ 3\mathrm{D} $ parameters were used to characterize the surface of SiCp/Al specimens. Orthogonal tests were used to make the relationship between grinding process parameters and $ 3\mathrm{D} $ parameters (Sa, Sq, Ssk, Sku, Sbi, Sci, Svi) transparent and data-based, such as the influence weights of grinding parameters on $ 3\mathrm{D} $ indexes and the comprehensive indexes of multiple $ 3\mathrm{D} $ parameters. The surface morphology of the specimen is complex, including grooves caused by grinding wheel abrasive particles scratching on the soft aluminum matrix, pits caused by SiC particles being pulled out, and scratches caused by falling or broken SiC particles dragging with the grinding wheel. Due to the melting of aluminum matrix caused by grinding heat, there is the phenomenon of aluminum matrix smearing. Surface topography is significantly affected by grinding parameter changes, and it is found that different grinding parameters have different weights on the $ 3\mathrm{D} $ surface topography index, revealing that the number of grinding wheels has the most prominent influence on Sa index. With the increase of the grinding wheel mesh, the weight decreases from 34% to 13%, and the spindle speed, feed speed and grinding depth begin to become significant influencing factors, all gradually increasing from the initial weight of 22% to 29%. The optimal grinding parameter combination corresponding to the comprehensive evaluation index of 3D parameters is Am 320#, Vs is 4 000 r/min, Vf is 20 mm/min, and ap is 20 μm.
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表 1 正交试验因素水平
因素水平 A(Am)/
目B(Vs)/
(r/min)C(Vf)/
(mm/min)D(ap)/
μm1 60 4 000 15 5 2 120 5 000 20 10 3 180 6 000 25 20 4 240 7 000 30 35 5 320 8 000 35 40 -
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